Injection Molding
| Machine | Clamping force (t) | Shot weight (g, PS) | Screw Ø (mm) | Tie-bar spacing (mm) | Mold height (mm) | Robot | Qty | Status |
|---|---|---|---|---|---|---|---|---|
| Injection Molding Machine 80 t | 80 | 120 | 32 | 360 × 360 | 150–380 | No | 1 | Active |
| Injection Molding Machine 120 t | 120 | 220 | 40 | 410 × 410 | 170–450 | Sprue picker | 2 | Active |
| Injection Molding Machine 200 t | 200 | 420 | 45 | 510 × 510 | 200–520 | 3-axis servo robot | 1 | Active |
| Injection Molding Machine 300 t | 300 | 780 | 55 | 610 × 610 | 250–620 | 3-axis servo robot | 1 | Active |
| Injection Molding Machine 450 t | 450 | 1,400 | 70 | 730 × 730 | 300–750 | No | 1 | Planned |
Toolroom and Machining
CNC Vertical Machining
| Machine | X × Y × Z (mm) | Axes | Spindle (rpm) | Taper | Tools | Table (mm) | Status |
|---|---|---|---|---|---|---|---|
CNC Vertical Machining CenterSpec sheet: CNC Vertical Machining Center
| 1,000 × 600 × 600 | 3 | 12,000 | BT40 | 24 | 1,100 × 600 | Commissioning |
High-Speed CNC Vertical Machining CenterSpec sheet: High-Speed CNC Vertical Machining Center
| 800 × 500 × 450 | 3 | 20,000 | HSK-A63 | 30 | 900 × 500 | Commissioning |
Wire EDM
| Machine | X × Y × Z (mm) | Taper (±°) | Wire Ø (mm) | Ra (µm) | Max. workpiece (kg) | Status |
|---|---|---|---|---|---|---|
CNC Wire EDMSpec sheet: CNC Wire EDM
| 400 × 300 × 250 | 30 | 0.15–0.3 | 0.4 | 500 | Planned |
Sinker EDM
| Machine | X × Y × Z (mm) | Electrode (kg) | Current (A) | Ra (µm) | Table (mm) | Status |
|---|---|---|---|---|---|---|
CNC Sinker EDMSpec sheet: CNC Sinker EDM
| 400 × 300 × 300 | 50 | 60 | 0.3 | 700 × 400 | Planned |
Surface Grinding
| Machine | Table (mm) | Max. height (mm) | Chuck | Status |
|---|---|---|---|---|
Precision Surface GrinderSpec sheet: Precision Surface Grinder
| 600 × 300 | 400 | Electro-magnetic chuck | Active |
3D Printing
| Machine | Process | Build volume (mm) | Status |
|---|---|---|---|
3D Printer (prototyping)Spec sheet: 3D Printer (prototyping)
| FDM | 300 × 300 × 300 | Active |
Metrology
| Device | Type | Measuring range (mm) | Note | Status |
|---|---|---|---|---|
Coordinate Measuring Machine (CMM)Spec sheet: Coordinate Measuring Machine (CMM)
| Coordinate measuring (CMM) | 700 × 1,000 × 600 | not specified | Planned |
Digital Height GaugeSpec sheet: Digital Height Gauge
| Height gauge | 600 | not specified | Active |
Surface Roughness TesterSpec sheet: Surface Roughness Tester
| Surface roughness | not specified | not specified | Active |
Calipers, micrometers, gaugesSpec sheet: Calipers, micrometers, gauges
| Hand gauges | not specified | not specified | Active |
Auxiliary
| Equipment | Type | Capacity | Description | Qty |
|---|---|---|---|---|
| Desiccant Material Dryer | Dryer | 50 kg | For hygroscopic resins such as PA, PBT, PC | 3 |
| Mold Temperature Controller | Mold temperature control | 120 °C | Water type, per mold | 4 |
| Chiller | Chiller | 30 kW | Central process cooling | 1 |
| Hot-Runner Controller | Hot-runner control | 8 zones | PID control per zone | 2 |
| Granulator | Granulator | not specified | Runner regrind | 1 |
CAD/CAM Software
| Software | Type | Licence | Description |
|---|---|---|---|
| Parametric 3D CAD | CAD | Licensed | Part and assembly modeling |
| Mold Design Suite | Mold design | Licensed | Parting surfaces, slides, standard mold components |
| CAM (2.5–3 axis + EDM) | CAM | Licensed | Toolpaths, electrode and wire EDM programming |
| Mold-Flow Simulation | Simulation | Licensed | Fill, shrinkage and warpage analysis |
Sample data; the actual list is being prepared.
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